Analyze the positive and negative effects of lubricating oil on INA bearings



One: bearing grease rheology:
1. When the grease is not subjected to external force, it can maintain a certain shape like a solid, that is, it will not automatically lose when it is at rest.
2. In the case of extremely high shear stress (high shear rate), the grease flows like a Newtonian fluid, and the viscosity can be kept constant without changing with the shear rate.
3. When subjected to weak external force, it will produce elastic deformation; after removing the external force, it can return to its original position and shape, showing the elastic properties of the solid.
4. When the applied external force is large enough, the grease deforms and flows, so that it can no longer automatically return to its original position and shape. Therefore, the starting torque of the grease on the mechanical running parts is larger than that of the liquid lubricating oil.
High ambient temperature, grease lubrication is not suitable for the current molybdenum disulfide grease used in forged mobile INA bearings. It is considered to be resistant to high temperature grease. We know that its base oil is petroleum products, plus a small amount of high temperature resistant molybdenum disulfide additive, which is resistant. The temperature limit is also 120 °C. And the machine has more than 30 oil injection points. Long-term operation and maintenance can not achieve this cumbersome oil-filling operation. It is only necessary to hold the thin oil pot to the outside of the running bearing sleeve. It is difficult for the lubricating oil to enter the friction pair of the bearing. The bearing is in a frictional state.
According to the test, the forging machine INA bearing working temperature can reach 200 ° C, which has far exceeded the grease temperature limit. Under such high temperature conditions, the base oil in the grease will become thinner and gradually evaporate, and the remaining carbon residue, molybdenum disulfide and dust will be mixed into a solid block to solidify on the cage of the dynamic spring bearing, which will not only lose its lubricating effect. It also hinders the normal operation of the dynamic bearing and wears quickly. It takes up to 2 weeks to stop, and removes the bearing to clean the grease.
Self-lubricating INA bearings have a wide temperature range, sufficient solid lubricant content, average release, good self-lubricating function and biteability, and can effectively protect the journal for long-lasting use.
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NSK bearing life cycle extension method



    In order to make NSK bearing life longer, we will share with you the NSK bearing life cycle extension method, I hope to help everyone.
      1, NSK bearing installation
      (For the installation method of imported bearings, please refer to the article "How to install NSK imported bearings".)

      Whether the NSK bearing is installed correctly affects accuracy, life and performance. Therefore, the design and assembly department should fully study the installation of the bearing. I hope to install according to the operating standards. The items of the job standard are usually as follows:

      (1) cleaning the bearing and bearing related components;
      (2) Check the size and finishing of the connected components;
      (3) installation;
      (4) Inspection after installing the bearing;
      (5) Supply lubricant.

      2, alignment, straightening

      After the bearings have been installed, alignment may result in additional loads, friction and vibration of the bearings if not carefully aligned. These can accelerate fatigue and reduce bearing life and can damage the life of other machine parts. In addition, increased vibration and friction can greatly increase energy consumption and risk of premature failure.

      3. Basic condition monitoring

      During use, the basic external conditions of the bearing operation are often monitored, such as temperature, vibration and noise measurements. These regular inspections will identify potential problems early and will prevent unexpected machine stops, enabling production plans, increased plant productivity and efficiency.

      4, relubrication

      During operation, NSK bearings require proper relubrication to perfect its performance. The method of bearing lubrication is divided into grease lubrication and oil lubrication. In order to make the bearing function well, first, choose a lubrication method that suits the conditions of use and the purpose of use. Lubricity of oil lubrication predominates if only lubrication is considered. However, grease lubrication has the advantage of simplifying the structure around the bearing.
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